1. Wprowadzenie
This manual provides essential information for the safe installation, operation, and maintenance of the BANNER ENGINEERING ES-UA-5A (66091) Safety Relay Module. This module is designed for use in safety circuits, specifically for E-Stop, Rope Pull, and Interlock applications.
Read this manual thoroughly before installation and operation to ensure proper functionality and to prevent potential hazards.
2. Informacje dotyczące bezpieczeństwa
OSTRZEŻENIE: Nieprzestrzeganie tych instrukcji bezpieczeństwa może spowodować poważne obrażenia lub śmierć.
- Instalację i konserwację może wykonywać wyłącznie wykwalifikowany personel.
- Always disconnect power before working on the module or associated wiring.
- Upewnij się, że całe okablowanie jest zgodne z lokalnymi i krajowymi przepisami elektrycznymi.
- Do not bypass or defeat any safety functions of this device.
- Regularly inspect the module for damage or signs of malfunction.
This safety relay module is intended to be part of a safety control system. The overall safety system design must comply with relevant safety standards.
3. Koniec produktuview
The ES-UA-5A (66091) is a safety relay module designed to monitor safety devices such as E-Stop buttons, rope pull switches, and interlock switches. It features multiple safety outputs and auxiliary outputs for system integration.
Figure 1: BANNER ENGINEERING ES-UA-5A Safety Relay Module. This image displays the compact red and black module, highlighting its terminal blocks for electrical connections.
Główne cechy:
- Wejście Voltage: 115 VAC / 12-24 VDC
- Pobór mocy: 4 W
- Safety Output: 4 Normally Open (NO) contacts, 6 A
- Auxiliary Output: 1 Normally Closed (NC) contact, 5 A and 2 Solid-State outputs, 0.1 A
- Applications: E-Stop, Rope Pull, Interlock
4. Specyfikacje
| Parametr | Wartość |
|---|---|
| Numer modelu | ES-UA-5A (66091) |
| Wejście Voltage | 115 VAC / 12-24 VDC |
| Pobór mocy | 4 W |
| Wyjście bezpieczeństwa | 4 NO, 6 A |
| Wyjście pomocnicze | 1 NC, 5 A and 2 Solid-State, 0.1 A |
| Typ kontaktu | Normalnie zamknięty, normalnie otwarty |
| Current Rating (Safety) | 6 Amps |
| Tryb działania | Automatyczny |
| Rezystancja cewki | 250 omy |
| Wymiary produktu | 4.8 x 1.8 x 4.8 cala |
| Waga | 1.06 funtów |
| Producent | INŻYNIERIA BANNERÓW |
5. Konfiguracja i instalacja
Proper installation is critical for the safe and reliable operation of the ES-UA-5A module. Refer to the wiring diagrams provided with the product for specific connection details.
Kroki instalacji:
- Montowanie: Mount the module securely in an appropriate enclosure, ensuring adequate ventilation and protection from environmental factors.
- Podłączenie zasilania: Connect the 115 VAC or 12-24 VDC power supply to the designated terminals. Verify correct voltage i polaryzacja.
- Safety Device Inputs: Wire E-Stop buttons, rope pull switches, or interlock switches to the safety input terminals as per the application's safety circuit design.
- Safety Outputs: Connect the 4 NO safety outputs to the control circuit of the machinery to be safeguarded. These outputs will de-energize when a safety input is activated.
- Wyjścia pomocnicze: Connect the 1 NC and 2 Solid-State auxiliary outputs for non-safety related signaling, such as status indication to a PLC or HMI.
- Grunt: Ensure proper grounding of the module and the entire system to prevent electrical hazards and ensure signal integrity.
- Weryfikacja: After wiring, perform a thorough check of all connections for correctness and security.
6. Instrukcja obsługi
Once installed and wired correctly, the ES-UA-5A module operates automatically to monitor the connected safety devices.
Normalna praca:
- When all connected safety devices are in their safe (closed) state, the safety outputs (4 NO) will be energized, allowing the machinery to operate.
- The auxiliary outputs will reflect the system status as configured.
Safety Event:
- If an E-Stop button is pressed, a rope pull switch is activated, or an interlock switch is opened, the safety inputs to the module will change state.
- The ES-UA-5A module will immediately de-energize its safety outputs, stopping the controlled machinery.
- The auxiliary outputs will also change state to indicate the safety event.
Resetting the Module:
After a safety event, ensure that the cause of the event has been resolved and all safety devices are returned to their safe state. The module will then automatically reset, re-energizing the safety outputs, provided the "Operation Mode" is set to Automatic (as per specifications).
7. Konserwacja
The ES-UA-5A Safety Relay Module is designed for minimal maintenance. However, periodic checks are recommended to ensure continued safe operation.
- Kontrola wizualna: Regularly inspect the module for any signs of physical damage, loose connections, or discoloration.
- Test funkcjonalności: Periodically test the entire safety circuit, including the ES-UA-5A module and all connected safety devices, to confirm proper operation. This should be done according to your facility's safety procedures and relevant standards.
- Czyszczenie: W razie potrzeby wyczyść zewnętrzną część modułu miękką, suchą ściereczką. Nie używaj środków czyszczących ani rozpuszczalników o działaniu ściernym.
Any repairs or internal servicing must be performed by BANNER ENGINEERING authorized personnel only.
8. Rozwiązywanie Problemów
This section provides guidance for common issues encountered with the ES-UA-5A module. For problems not listed here, contact BANNER ENGINEERING technical support.
| Problem | Możliwa przyczyna | Rozwiązanie |
|---|---|---|
| Safety outputs do not energize. |
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| Module indicators are off. |
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| Auxiliary outputs not functioning. |
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9. Wsparcie i informacje kontaktowe
For technical assistance, product inquiries, or to report issues, please contact BANNER ENGINEERING directly.
- Producent: INŻYNIERIA BANNERÓW
- Zapoznaj się z oficjalnym BANNER ENGINEERING webstrona zawierająca najnowsze dane kontaktowe i zasoby pomocy.





