BDJSN 800

BDJSN Geomembrane Welding Machine User Manual

Model: 800

1. Koniec produktuview

The BDJSN Geomembrane Welding Machine is a high-efficiency hot wedge welding machine designed for sealing various thermoplastic materials. It is ideal for anti-seepage engineering applications, offering precise control and strong, uniform welds.

BDJSN Geomembrane Welding Machine

Image 1.1: BDJSN Geomembrane Welding Machine, showcasindzięki kompaktowej i solidnej konstrukcji.

Główne cechy obejmują:

  • Strong Power and High Efficiency: Capable of welding various thermoplastic materials like PP, PVC, HDPE, ECB, EVA, PE, ABS.
  • Inteligentny system sterowania: Features automatic climbing welding technology and feedback control for precise operation and extended equipment life.
  • High-Quality Welding: Equipped with a high-temperature resistant double pressure wheel device, ensuring flat, uniform, and strong seals.
  • Wszechstronne zastosowanie: Suitable for welding materials with thicknesses from 0.2mm to 1.5mm.
Geomembrane Welding Machine Features and Applications

Obraz 1.2: Koniecview of the welding machine's intelligent control, power, temperature regulation, and compatible materials like HDPE, PVC, EVA, and geotextiles.

2. Instrukcje bezpieczeństwa

Aby zapobiec obrażeniom ciała lub uszkodzeniu sprzętu, należy zawsze przestrzegać poniższych środków ostrożności.

  • Upewnij się, że zasilanie jest zgodne z wymaganiami maszyny.
  • Nie należy obsługiwać urządzenia w wilgotnych warunkach ani w pobliżu materiałów łatwopalnych.
  • Należy nosić odpowiedni sprzęt ochrony osobistej (PPE), w tym rękawice odporne na ciepło i okulary ochronne.
  • Ważny: It is forbidden to press and idle the two pressure wheels at the same time. This can cause damage to the machine.
  • Allow the machine to cool down before storage or maintenance.
  • Trzymać dzieci i osoby nieupoważnione z dala od obszaru roboczego.
Multiple Protections for Security and Reliability

Image 2.1: The machine features multiple protections including digital circuit control, a quick adjusting handle, a special alloy wedge knife, and double security fuses for enhanced safety and reliability.

3. Komponenty i elementy sterujące

Familiarize yourself with the main components and controls of the welding machine.

Geomembrane Welding Machine Labeled Parts

Image 3.1: Diagram illustrating the main components: shell, control box, temperature control knob, speed control knob, power switch, power cord, clamp plate, pinch wheel, main chain shield, flexible throat, and heating support.

Kluczowe elementy obejmują:

  • Skrzynka kontrolna: Houses the temperature and speed control knobs, and the power switch.
  • Pokrętło regulacji temperatury: Adjusts the heating temperature from 0 to 450°C.
  • Gałka regulacji prędkości: Adjusts the welding speed from 0.5 to 5m/min.
  • Pressure Rollers: High-temperature resistant double pressure wheels for optimal welding.
Imported Silicone Pressure Roller

Image 3.2: Close-up of the imported silicone pressure roller, highlighting its good elasticity and high temperature resistance, suitable for welding 0.2-1.5mm materials.

4. Konfiguracja

  1. Rozpakowywanie: Carefully remove the welding machine and all accessories from the packaging. Inspect for any signs of damage.
  2. Umieszczenie: Ustaw urządzenie na stabilnej, równej powierzchni w dobrze wentylowanym pomieszczeniu.
  3. Podłączenie zasilania: Connect the power cord to a suitable power outlet. Ensure the power switch is in the OFF position before connecting.
  4. Przygotowanie materiału: Prepare the geomembrane material to be welded. Ensure the surfaces are clean and free of debris.

5. Instrukcja obsługi

  1. Włączanie: Ustaw przełącznik zasilania w pozycji ON.
  2. Ustaw temperaturę: Adjust the temperature control knob to the desired heating temperature (0-450°C) based on the material type and thickness. Allow the machine to reach the set temperature.
  3. Ustaw prędkość: Adjust the speed control knob to the desired welding speed (0.5-5m/min).
  4. Dostosuj ciśnienie: The pressure can be adjusted by rotating the corresponding mechanism. Rotating clockwise increases pressure, while counter-clockwise decreases it. Ensure appropriate pressure for the material thickness (0.2mm-1.5mm).
  5. Rozpocznij spawanie: Position the machine over the geomembrane sheets, ensuring the overlap width is correct (100mm/100mm/150mm/200mm depending on model/configuration). The machine will automatically begin to climb and weld.
  6. Monitor Welding: Observe the welding process to ensure a consistent and strong seam. The intelligent control system will help maintain precise operation.
  7. Wykończenie spawania: Once the weld is complete, turn off the power switch and allow the machine to cool down.

This machine is suitable for a wide range of applications:

Applications of Geomembrane Welding Machine

Image 5.1: The welding machine is applicable in various scenarios including subways, dykes, drainage boards, tunnels, tailings ponds, and impoundments.

6. Konserwacja

Regularna konserwacja zapewnia długowieczność i optymalną wydajność Twojej spawarki.

  • Czyszczenie: After each use, clean any residue from the welding wedge and pressure rollers using a non-abrasive cloth. Ensure the machine is cool before cleaning.
  • Kontrola: Periodically inspect the power cord for damage, and check the pressure rollers and welding wedge for wear.
  • Składowanie: Store the machine in a dry, clean environment, away from direct sunlight and extreme temperatures.

7. Rozwiązywanie Problemów

W tej sekcji omówiono typowe problemy, na które możesz natrafić.

ProblemMożliwa przyczynaRozwiązanie
Maszyna się nie włączaNo power supply; Power switch off; Blown fuseCheck power connection; Turn on power switch; Check and replace fuses.
Poor weld quality (uneven, weak)Incorrect temperature; Incorrect speed; Insufficient pressure; Dirty material; Worn welding wedge/rollersAdjust temperature and speed settings; Increase pressure; Clean material surfaces; Inspect and replace worn parts.
Machine not moving smoothlyObstruction on welding path; Material not flat; Rollers dirtyClear path; Ensure material is laid flat; Clean rollers.

8. Specyfikacje

Detailed technical specifications for the Geomembrane Welding Machine (Model 800).

Geomembrane Welding Machine Dimensions and Specifications

Image 8.1: Visual representation of the machine's dimensions and a summary of key specifications.

ParametrWartość
Model800 (also 850, 810, 820 variants available)
Moc800W / 1100W
Prędkość spawania0.5 ~ 5 m/min
Overlap Width100mm / 100mm / 150mm / 200mm (varies by model/configuration)
Middle Cavity12.5mm / 12mm / 13mm / 13mm (varies by model/configuration)
Temperatura ogrzewania0 ~ 450°C
Grubość materiału spawalniczego0.2mm ~ 1.5mm
Całkowita masa maszyny5.0 kilogramów
Weld Strength>85% of parent material (tensile strength in shear direction)

9. Gwarancja i wsparcie

Aby uzyskać informacje o gwarancji i pomocy technicznej, zapoznaj się z dokumentacją dołączoną do produktu lub skontaktuj się bezpośrednio ze sprzedawcą. Zachowaj paragon jako dowód zakupu.

Manufacturer: BDJSN

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