JEGS 555-81496

JEGS 81496 Replacement Parts Washer Pump Instruction Manual

Model: 555-81496

1. Wprowadzenie

This manual provides essential information for the safe and effective use of your JEGS 81496 Replacement Parts Washer Pump. This pump is designed as a direct replacement for JEGS 555-81525 (20-gallon parts washer) and JEGS 555-81526 (5-gallon portable parts washer) models. Please read all instructions carefully before installation and operation.

2. Informacje dotyczące bezpieczeństwa

OSTRZEŻENIE: Nieprzestrzeganie tych instrukcji bezpieczeństwa może spowodować obrażenia ciała lub uszkodzenie produktu.

  • Do not operate without water: The pump is designed for submersible use in liquid. Operating it dry will cause damage and void the warranty.
  • Maintain proper grounding: Ensure the pump is correctly grounded according to local electrical codes to prevent electrical shock.
  • Podłączenie elektryczne: Connect the pump to a properly rated and grounded electrical outlet. Do not use extension cords unless absolutely necessary and ensure they are rated for outdoor/wet use and appropriate ampwymazać
  • Kompatybilność z cieczami: This pump is intended for use with standard parts washer solvents. Do not use with highly corrosive or flammable liquids such as acetone, as this may damage the pump and create a fire hazard.
  • Kontrola: Before each use, inspect the power cord and pump housing for any signs of damage. Do not use if damaged.
  • Konserwacja: Przed przystąpieniem do czynności konserwacyjnych lub czyszczenia należy odłączyć zasilanie.

3. Zawartość opakowania

Sprawdź, czy po otwarciu opakowania znajdują się wszystkie elementy:

  • JEGS 81496 Replacement Parts Washer Pump (1 unit)
JEGS 81496 Replacement Parts Washer Pump

Image 3.1: The JEGS 81496 Replacement Parts Washer Pump, showing its compact design and electrical wiring.

4. Konfiguracja i instalacja

Follow these steps to install the replacement pump:

  1. Odłącz zasilanie: Ensure the parts washer is unplugged from the electrical outlet before beginning installation.
  2. Drain Washer: If the parts washer contains liquid, drain it completely according to the washer's instructions.
  3. Wyjmij starą pompę: Carefully disconnect the old pump's electrical wiring and any hoses. Remove the old pump from its mounting location within the parts washer.
  4. Position New Pump: Place the new JEGS 81496 pump in the designated pump compartment of your JEGS 555-81525 or 555-81526 parts washer. Ensure it is seated securely.
  5. Podłącz węże: Attach the parts washer's fluid intake and output hoses to the appropriate ports on the new pump. Ensure connections are tight to prevent leaks.
  6. Podłącz okablowanie elektryczne: Connect the pump's electrical wires to the parts washer's internal wiring. Match the colors (typically black to black, white to white, and green/ground to green/ground). Ensure all connections are secure and insulated.
  7. Refill Washer: Refill the parts washer with an appropriate cleaning solvent, ensuring the pump is fully submerged.
JEGS 81496 Pump with wiring

Image 4.1: The JEGS 81496 pump showing its electrical wiring connections (black, white, green/ground).

Szczyt view of JEGS 81496 pump with label

Obraz 4.2: Góra view of the pump, displaying the warning label and specifications for electrical connection.

5. Instrukcja obsługi

Once the pump is installed and the parts washer is filled with solvent:

  1. Włączać do kontaktu: Plug the parts washer's power cord into a grounded electrical outlet.
  2. Aktywuj pompę: Turn on the parts washer's power switch. The pump should begin circulating the cleaning solvent.
  3. Verify Flow: Check for a steady flow of solvent from the parts washer's nozzle. If no flow, refer to the Troubleshooting section.
  4. Działanie: Use the parts washer as intended, ensuring the pump remains fully submerged during operation.
  5. Zamknięcie: When finished, turn off the parts washer's power switch and unplug it from the outlet.

6. Konserwacja

Regularna konserwacja zapewnia optymalną wydajność i wydłuża żywotność pompy.

  • Czyszczenie: Periodically clean the pump's intake screen to prevent blockages from debris. Disconnect power before cleaning.
  • Zastąpienie rozpuszczalnika: Follow the parts washer's instructions for replacing old or contaminated cleaning solvent.
  • Kontrola: Regularly inspect the pump and its wiring for any signs of wear, cracks, or damage. Replace the pump if significant damage is observed.
  • Składowanie: If storing the parts washer for an extended period, ensure the pump is clean and dry, or stored submerged in clean solvent.
Strona view of JEGS 81496 pump showing intake grill

Obraz 6.1: Bok view of the pump, highlighting the intake grill that should be kept clear of debris.

7. Rozwiązywanie Problemów

Jeśli masz problemy z pompą, zapoznaj się z poniższymi typowymi problemami i ich rozwiązaniami:

ProblemMożliwa przyczynaRozwiązanie
Pompa się nie włączaNo power to parts washer; Loose electrical connection; Pump motor failureCheck parts washer power cord and outlet; Verify pump wiring connections; Replace pump if motor is faulty.
Niski lub brak przepływu płynuPump intake clogged; Output hose kinked or blocked; Insufficient fluid levelDisconnect power and clean pump intake screen; Check and clear hoses; Ensure pump is fully submerged in solvent.
Pompa jest głośnaOperating dry (not submerged); Debris in pump impellerEnsure pump is fully submerged; Disconnect power and inspect impeller for foreign objects.

If problems persist after troubleshooting, contact JEGS customer support.

8. Specyfikacje

  • Numer modelu: 555-81496
  • Zgodność: JEGS 555-81525 (20-gallon) and 555-81526 (5-gallon portable) Parts Washers
  • Źródło zasilania: AC/DC (specifically AC 120V, 60Hz, 0.36A as per pump label)
  • Maksymalne natężenie przepływu: 1200 litrów na godzinę
  • Maximum Head (Hmin): 2.2 metrów (ok. 7.2 stóp)
  • Waga przedmiotu: 1.7 funtów
  • Tworzywo: Plastik, polipropylen (PP)
  • Styl: Membrana
  • Kolor: Szary

9. Informacje o gwarancji

This JEGS 81496 Replacement Parts Washer Pump is covered by a 30-dniowa gwarancja producenta from the date of purchase. This warranty covers defects in materials and workmanship under normal use. It does not cover damage resulting from misuse, neglect, improper installation, or use with incompatible liquids (e.g., acetone). For warranty claims, please retain your proof of purchase and contact JEGS customer support.

10. Wsparcie

For further assistance, technical support, or to inquire about replacement parts, please visit the official JEGS webstronie lub skontaktuj się z działem obsługi klienta.

JEGI Webstrona: www.jegs.com

JEGS Store on Amazon: Visit the JEGS Store

© 2026 JEGS Automotive Inc. All rights reserved.

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