Hanchen 1-50ml Peristaltic Pump Weighing Liquid Filling Machine Instruction Manual

Wstęp

This instruction manual provides detailed information on the setup, operation, and maintenance of the Hanchen 1-50ml Peristaltic Pump Weighing Liquid Filling Machine. Please read this manual thoroughly before operating the machine to ensure safe and efficient use.

This machine is designed for precise filling of low-viscosity (water-like) and non-corrosive liquids without solid particles. It is suitable for essential oils, oral liquids, solutions, perfumes, and spray bottles. It is not suitable for paste, honey, diesel oil, engine oil, kerosene, or gasoline.

Informacje dotyczące bezpieczeństwa

• Przed uruchomieniem należy zawsze upewnić się, że urządzenie jest ustawione na stabilnej i równej powierzchni.
• Do not use the machine with highly corrosive or high-viscosity liquids as this may damage the peristaltic pump and affect accuracy.
• Regularly inspect the silicone tubing for wear and tear. Replace promptly if any damage is observed to prevent leaks and maintain hygiene.
• Ensure all connections are secure before operating the machine.
• Podczas pracy trzymaj ręce z dala od ruchomych części.
• Przed przystąpieniem do czyszczenia lub wykonywania prac konserwacyjnych należy odłączyć zasilanie.

Produkt ponadview i komponenty

The Hanchen 1-50ml Peristaltic Pump Weighing Liquid Filling Machine is a compact and efficient device designed for accurate liquid dispensing. Key components include:

• Panel sterowania: Digital display and keypad for setting filling parameters.
• Szalka wagowa: Integrated scale for weight-based filling.
• Peristaltic Pump: Ensures hygienic and precise liquid transfer.
• Filling Nozzle: Adjustable height for various bottle sizes.
• Inlet/Outlet Tubing: Food-grade silicone tubing for liquid flow.
• Support Rod & Bracket: For adjusting nozzle height and stability.

Figure 1: Main unit of the Hanchen 1-50ml Liquid Filling Machine. Shows the control panel, weighing pan, and filling nozzle assembly.

Rysunek 2: Zbliżenie view of the hygienic peristaltic pump, highlighting the silicone tubing that contacts the liquid.

Organizować coś

Follow these steps to set up your Hanchen Liquid Filling Machine:

1. Install the Support Rod: Securely install the support rod into its designated slot on the machine base.
2. Podłącz rurkę:
   • Connect the inlet tubing (with filter) to the peristaltic pump's inlet port. Place the filter end into your liquid source container.
   • Connect the outlet tubing to the peristaltic pump's outlet port and attach it to the filling nozzle.
3. Regulacja wysokości dyszy: Use the slide rail bracket to adjust the height of the filling nozzle to match your bottle size. Ensure the nozzle is positioned correctly above the bottle opening.
4. Position Bottle: Place a bottle on the weighing pan. If desired, use the bottle positioning sticker for consistent placement.
5. Włączanie: Connect the machine to a power source (110V-220V) and turn it on.

Figure 3: Visual guide illustrating the 6-step installation process, from support rod to bottle positioning.

Instrukcja obsługi

The machine offers both automatic and manual operation modes, primarily using weight-based filling for high accuracy.

1. Setting Filling Capacity (Weight-Based)

1. Włączanie: Turn on the machine. The display will show the current weight, set weight, and count.
2. Enter Target Weight: Use the numeric keypad to enter your desired filling weight (e.g., 10g, 50g). Press "SET/ENTER" to confirm.
3. Dostosuj prędkość: Use the speed control knob on the side to adjust the filling speed. A slower speed can improve accuracy for very small volumes or delicate liquids.

Figure 4: The control panel with numeric keypad for directly entering the target filling weight.

Figure 5: Close-up of the speed control knob, allowing adjustment of the liquid flow rate.

2. Automatic Filling Mode

This mode automates the filling process with minimal user interaction:

1. Place Empty Bottle: Place an empty bottle on the weighing pan. The machine will automatically tare (zero out) the weight of the empty bottle.
2. Start Filling: The machine will automatically start filling once the bottle is detected and tared.
3. Slow Down & Stop: As the filling approaches the set weight, the speed will automatically slow down for precision. Filling stops automatically once the target weight is reached.
4. Automatyczne resetowanie: Remove the filled bottle. The machine will automatically reset, ready for the next empty bottle.
5. Liczba butelek: The machine automatically counts the number of bottles filled.

Figure 6: Demonstrates the high accuracy of the machine, capable of handling small bottles with precision up to 0.1ml.

3. Tryb ręczny

For manual control, you can use the "START" button on the control panel or a foot pedal (if included) to initiate each fill cycle after placing an empty bottle.

Figure 7: The control panel displaying options for manual mode, functioning like a precise scale.

Konserwacja

Właściwa konserwacja zapewnia długowieczność i higienę Twojej maszyny napełniającej:

1. Czyszczenie:
   • After each use, especially when changing liquids, disassemble the tubing and filling nozzle for thorough cleaning.
   • All parts that come into contact with liquid are made of stainless steel or food-grade silicone, making them easy to wash.
   • Ensure all components are completely dry before reassembly or storage to prevent rust or contamination.
2. Tubing Replacement: The peristaltic pump tubing is a consumable item. Replace it promptly if you notice any signs of wear, leakage, or degradation to maintain hygiene and accuracy.
3. Składowanie: Przechowuj urządzenie w czystym i suchym miejscu, gdy nie jest używane.

Figure 8: Illustration of the removable tubing, emphasizing ease of cleaning and suitability for switching between different liquids.

Figure 9: Close-up of the food-grade silicone tube, highlighting its odorless, wear-resistant, and corrosion-resistant properties.

Rozwiązywanie problemów

Jeśli napotkasz problemy, zapoznaj się z poniższymi typowymi problemami i rozwiązaniami:

• Nieprawidłowe wypełnienie:
  • Check for air bubbles in the tubing. Prime the pump to remove air.
  • Ensure the weighing pan is stable and free from vibrations.
  • Verify the set weight on the control panel is correct.
  • Inspect peristaltic pump tubing for wear; replace if necessary.
• Brak dozowania płynu:
  • Check if the inlet tubing filter is clogged. Clean or replace if needed.
  • Ensure the liquid source container has sufficient liquid.
  • Verify all tubing connections are secure and not kinked.
  • Confirm the machine is powered on and in the correct operating mode.
• Wyciek cieczy:
  • Tighten all tubing connections.
  • Inspect the peristaltic pump tubing for cracks or damage; replace if necessary.

Specyfikacje

Gwarancja i wsparcie

Hanchen provides a ROCZNA gwarancja for this product. For any questions, technical support, or warranty claims, please contact Hanchen customer service. Our repair warehouse in the United States provides repair services.